Box Stream 1450V2P – Fully Automatic Corrugated Box Making Machine

Clean, accurate feeding is the foundation of good printing and cutting. The feeder uses a servo-driven, pressure-free vacuum design that moves sheets gently and precisely.

• 7-row double lead edge feeding system (4+3) with vacuum adsorption wheels, for smooth and stable feeding of warped boards.

• Suitable for boards from 1.5 to 11 mm, with continuous feeding or skip feeding.

• Feeding precision of ≤ ±0.5 mm, with the side squaring device and electrically adjusted baffles controlled from the touch screen.

• Powerful dust removal with an anti-static bar and centralised dust collection, which supports high-definition and large-area printing while reducing ECT loss.

• Auto zeroing on the feeder and printer, so every unit shares the same reference point and set-up waste stays low.

• Electric adjustment of the feeding baffle, left and right baffles and paper tray, plus a quick-release paper feed shaft for fast changeovers.

• Full Delta (Taiwan) automatic control system (PLC, inverter and touch screen), with box parameters entered on the main touch screen so a one-click order change resizes the machine.

• Monitoring displays: a 23.5-inch colour display on the feeder plus a rear-side imaging monitor on the die-cutting unit, so the operator can watch the back of the machine.

Each of the two printing stations has its own independent servo phase control, so printing and impression happen in sync, and each unit can store orders for repeat jobs.

• Vacuum transfer with pressure-free feeding, which prevents board crushing and stops blanks from being damaged.

• Ceramic anilox roller (250–600 LPI) with doctor blade on each unit, customisable to your print requirements, for clear, high-definition results.

• Printing registration accuracy of ≤ ±0.25 mm.

• IR dryer on every print station (2 units), plus a small auxiliary IR drying device, to speed up ink drying.

• Chrome-plated plate cylinder with a plate hanging groove and cushion, made from quality steel that has passed strict dynamic and static balance tests. Compatible with plate thickness of 4.8–7.2 mm (including cushion).

• Digital circumference and phase setting on the touch screen: electric 360° positive and negative adjustment of the printing roller, with a shifting range of ±10 mm and a roller-correcting device to fix skewed plates quickly.

• Automatic ink washing device and an air-gun cleaning device for the printing roller, to shorten clean-up time.

• Ink-saving circulation system with a dual-directional diaphragm ink pump, a short-ink alarm and an imported ink reversing valve that saves water and ink.

• Safety braking device that stops the machine when personnel enter it.

• Vacuum case features: precisely machined and chrome-plated seamless tube, Japanese roller bearings on the cage roll shafts, multi-point oiling, an inverter-controlled fan with adjustable airflow, and an automatic air gate that adjusts the suction area to the cardboard size.

The die-cutting unit is driven by its own independent servo system (KEB, Germany). Phase and axial settings are adjusted electrically from the touch screen, with fine-tuning possible while the machine is running.

• Die-cutting accuracy of ≤ ±1.5 mm, backed by dynamically and statically balanced cylinders.

• Differential compensation device that automatically compensates for the change in roller linear speed after the anvil is repaired or ground, so cutting accuracy is maintained over the life of the machine.

• Maxdure (Taiwan) anvil cover, easy to change with a long service life, plus a C.U.E quick-change die-cut anvil with grinding mechanism.

• Electrically set roller gap, pneumatic self-locking of the die-cutting roll, die cylinder shifting of ±10 mm and anvil lateral movement of ±20 mm with an overload protector.

• Waste removal: an air duct blows out chips, a brush strips them, and a strapping conveyor belt carries the waste out of the machine.

• Rotary die size from 430 × 430 mm up to 1200 × 1450 mm.

• Windows-based CNC control system with large order storage and fault-finding support.

• One-key order adjustment: enter the box parameters once, and the whole machine sets itself up, stores the order and recalls it for repeat jobs.

• Connectable to your factory ERP or production management system, so orders and production data can flow into your existing workflow.

Many inline lines lose quality in the folding section, where flutes can collapse or cartons can drift out of square. The Box Stream stability unit is designed to stop that.

• Prevents flute collapse by applying the correct pressure, so the flutes are not crushed during forming, a critical issue for box strength.

• Final squaring: corrects fishtailing and uneven folding, using guides and belts to bring all panels to a true 90-degree alignment before the glue fully sets.

• Supports higher-quality boxes and a more efficient manufacturing process.

The folding section is unit-type in structure and driven by independent motors. It is controlled from a human interface with a wireless remote, which gives operators more freedom to move around the machine.

• Aligner: registers the blank to one side of the machine so it is perfectly parallel before entering the pre-folding or gluing section. It is independently driven by an AC motor and quick to set up.

• Pre-folding (optional): left-hand glue flap pre-folder up to 180°, third crease line pre-folder up to 135°, and 1st and 3rd crease openers.

• Creasing system: an independent scoring section placed right after the side-register section and before pre-folding. It allows deep scores where needed.

• Lock bottom section: a complete set of folding hooks and helixes for smooth, accurate folding of the front flaps, with adjustable hook tension and a set of accessories for “B” lock bottoms.

• Glue tank: an oversized stainless steel glue wheel developed to deliver glue accurately without splashing, even at high speeds. The paste cylinder is easy to clean, all components are easily removable, and both glue stations fill automatically.

• Folding station: smooth and accurate folding of the 2nd and 4th creases. The outer folding belts adjust up to 180° with variable speed control by two independent servo motors (left and right side). Three sets of upper and lower carriers use 34 mm upper, 50 mm lower and 100 mm outer belts. A mini-box folding device is also available.

• Trombone station: independently driven by an AC motor, with upper and lower drive mechanisms for length adjustment. It supports a perfect under-stack or over-stack stream of boxes, automatic belt tension adjustment, and continuous, automatic box collection that keeps the flow aligned into the press section.

• Delivery section: constant flow with adjustable forward, backward, up and down positioning to suit each carton design, independent motor drive and pneumatically adjustable conveyor pressure to prevent marks on the boxes.

• Batch counter with an electronic sensor, so every stack leaves the machine counted.

• FASTRACK time dissolver at the final folding section, designed to reduce the roughly two hours of downtime per day that plants lose when switching between two-track and three-track folding jobs.

• Easily replaceable belts: the outsourcing-packed belts can be changed without disassembling shafts in most sections.

• Motor-adjusted conveyors throughout the machine.

• Longer folding and closing section that lets corrugated cartons fold smoothly and minimises fishtail issues.

• Clapping device at the trombone section to prevent fishtail or cross-pasting on low-height self-lock and disproportionate cartons.

• Standard accessories for A & B type straight-line cartons are included.