Robus India is the foremost producers of Automatic Folder Gluer machines in India.
Excellence Series Automatic Folder Gluer 850,1100
- Rapid Wave Technology – It helps to run crash lock cartons on a speed of 400 meter per minute, which can run liquor boxes at a speed of 48,000 boxes per hour without this device it can run up to 20,000 to 25,000 boxes only.
- Motorized Inner Conveyors – It helps to save make ready time by 15 to 20% compared to traditional method.
- Unique Auto Removal Central Conveyor – This device saves a huge time in job changeover from bigger size (Three Tracks Jobs) to smaller size (Two Tracks Jobs), this feature directly saves 2-hour time for production compared to other available options in market.
- Clapping Device with Up/Down Delivery Conveyor – This feature helps to run low height short & wide self-lock /disproportionate corrugated cartons like shoe box, electronics boxes, pharma outer cartons. It avoids cross pasting and fish tail issues.
- Pneumatic Squaring Device – It helps to run low height short & wide crash lock corrugated cartons and disproportionate cartons without any cross-pasting issue.
- Independent AC motor for Trombone Section – It helps to enhance productivity by 20 to 25%.
Key Features:
Technical Specification:
Key Features:
Feeder Section:
- 8 feeding belts along with 4 suction belts.
- Each feeder belt can be adjusted independently.
- Equipped with adjustable feeding knives-3 pcs.
- Equipped with pneumatic vibrator- 01 pc.
- Suction System – 1 set
- Motorized friction feeder with independent ac motor.
- Equipped with LED screen to monitor carton delivery at conveyor.
- Additional 4 upper track for smooth feeding of wider cartons.
Aligner Section:
- Aligner guides the box to a parallel handrail that allows a perfect box alignment.
- Can register to left or right depending of box.
- It helps to minimize the waste and reduce machine stoppage due to error in carton which comes from feeder.
Pre-Folding Section:
- 1st crease pre-folding 180 degrees
- 3rd crease pre-folding up to 165 degrees
- Equipped with NITTA folding belts
- Standard accessories for b-type folding carton
- Both upper & lower carrier can be removed while running small size carton.
4&6 Corner Section:
The hook system is driven by servos controlling system with photoelectric sensors to achieve back folding function. It has high precision and good efficiency.
Crash Lock Section:
- 4 set of folding fingers to fold flaps and panels.
- Three upper & lower carrier
- Standard accessories for B-type crash lock cartons.
Rapid Wave System (Optional):
Wave lock bottom structure has no time delay and it can make faster speed and perfect lock bottom.
Braille (Optional):
The BRAILLE is the solution for the rotary embossing on the boxes in folder gluer. The embossing realized in the folder gluer allows great benefits, including:
- The uniform pressure on every score (“dot”) punched without any delay, sometimes necessary, on die-cutters in order to obtain quality embossing.
- The possibility to emboss without problems also close to the creasing.
- The possibility to vary the embossing pressure depending on grammage and on cardboard fiber or on the needs of the final consumer.
- Braille is the most versatile braille rotary solution patented on the market to realize the embossing of pharmaceutical boxes in 4 and 5 lines of braille with single or double layer in folder gluer.
- The braille molds are made by CNC machine.
Braille Specifications:
- Unique design of female and male braille cylinder to avoid high maintenance cost.
- Braille Precision – 0.03
- Finished Dot Height – Max. 0.23mm
- Finished Dot Diameter – 1.8 mm
- Front Position Precision – +/- 1.5 mm.
- The maximum braille speed is 200m/min
Glue System:
- EXCELLENCE Series equipped with standard left/right side gluing tank.
- Equipped with advance gluing tank with unique scrapper device with micro-metric adjustment for precise gluing.
- Easy to remove all equipment for quick cleaning.
- Standard 4/6mm glue disc (optional glue disc width 8,10mm).
- Upper gluing can be done with electronics glue guns, available as optional.
Folding & Closing Section:
- Main motor controlled by frequency speed variation.
- Smooth and accurate folding of 2nd & 4th
- Three set of upper and lower carrier, they are drive, middle and control side of machine.
- Central upper carrier is removable and lower one can be lifted up & down which results in time saving for job make ready.
- Inner carriers can be adjusted by motors.
- Left and right outward folding belts speed can be micro adjusted to increase folding accuracy.
- Longer folding section, boxes can be well folded and formed in this section.
- Equipped with branded folding belts.
Trombone Section:
- Equipped with independent AC motor.
- Upper & lower drive mechanism for box length adjustment.
- Equipped with automatic belt tension adjusting system.
- Upper arm set can be adjusted backward and forward to ensure a continuous and automatic box collection mechanism.
- Equipped with a control screen for operating the machine.
- Single and easy operation for upper, down expansion adjustment, left or right twin board moveable for piling.
- Batch counter equipped with electronic sensor.
- Standard clapping squaring device used for corrugated cartons.
- Optional carton ejection device workable up to thickness 650 GSM & ‘E’ fluted box.
Delivery Section:
- Independent and motorized section.
- Delivery can be adjusted upward & downward depending on box design.
- Upper conveyor can be moved forward and backward, depending on the box length.
- Conveyor pressure can be adjusted pneumatically.
- Optional pneumatic conveyor squaring device used for crash lock boxes squaring.
- With new structure, it can run automatically with accountable sensor pile the boxes for high efficiency.
- Longer delivery length 5.6 meter with 3.5-meter effective pressing length.
Collecting Table (Optional):
RI-SH450 is collecting table to make the packaging easier. Its operation is simple and humanized design can use for almost all types of carton packaging which allows to collect the boxes in batches after the press section at a speed of 400 meters/min, which greatly improves the work efficiency, and reduces the labour intensity.
Max. Open Blank Size | 440 X 500 mm |
Min. Open Blank Size | 50 X 100 mm |
Weight | 600 Kgs |
Voltage | 220V/50HZ |
Power Required | 2 kw |
Machine Dimension | 2800 X 2300 mm |
“Really Small Investment, Big Gains”
The collecting table costs a little money, but it can maximize the efficiency of the high-priced high-speed box machine, at the same time, the number of workers in the process of receiving boxes is greatly reduced ~two people can complete the work of the original six people! Half a year’s artificial wages will be able to recover the investment!
Technical Specification:
SPECIFICATIONS | EXCELLENCE SERIES’ FG-900PCW (Origin – China) |
EXCELLENCE SERIES’ FG-1100PCW (Origin – China)
|
Max. Sheet Size | 900 X 800 mm | 1100 X 1000 mm |
Min. Sheet Size | 150 X 80 mm | 150 X 80 mm |
Paper Thickness | 200-800 GSM Paper Cardboard, 3Ply Corrugated Cartons (Flute Type – E, F, G & N) | 200-800 GSM Paper Cardboard, 3Ply Corrugated Cartons (Flute Type – E, F, G, N & B) |
Jobs Can Run | Straight Line, Self-Lock, Crash Lock, Double Wall, Tapered/Conical, Envelope, 4 Corner & 6 Corner Boxes | Straight Line, Self-Lock, Crash Lock, Double Wall, Tapered/Conical, Envelope, 4 Corner & 6 Corner Boxes |
Max. Machine Speed | 450 m/min | 450 m/min |
Power Required | 24 Kw | 24 Kw |
Max. Air Displacement | 0.7m3/min | 0.7m3/min |
Total Weight (In Tons) | 6 Tons | 6.5 Tons |
Machine Dimensions (LXW) | 15.3 X 1.8 meters | 15.3 X 2 meters |
Technical Specification:
SPECIFICATIONS | EXCELLENCE SERIES’ FG-900PCW (Origin – China) | EXCELLENCE SERIES’ FG-1100PCW (Origin – China) |
---|---|---|
Max. Sheet Size (in MM) | 900 X 800 | 1100 X 1000 |
Min. Sheet Size (in MM) | 150 X 80 | 150 X 80 |
Paper Thickness | 200-800 GSM Paper Cardboard, 3Ply Corrugated Cartons (Flute Type – E, F, G & N) | 200-800 GSM Paper Cardboard, 3Ply Corrugated Cartons (Flute Type – E, F, G, N & B) |
Jobs Can Run | Straight Line, Self-Lock, Crash Lock, Double Wall, Tapered/Conical, Envelope, 4 Corner & 6 Corner Boxes | Straight Line, Self-Lock, Crash Lock, Double Wall, Tapered/Conical, Envelope, 4 Corner & 6 Corner Boxes |
Max. Machine Speed | 450 m/min | 450 m/min |
Power Required | 24 Kw | 24 Kw |
Max. Air Displacement | 0.7m3/min | 0.7m3/min |
Total Weight (In Tons) | 6 | 6.5 |
Machine Dimensions (LXW) | 15.3 X 1.8 meters | 15.3 X 2 meters |
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Robus India is the foremost producers of Automatic Folder Gluer machines in India.