Feeder Section:
- 6 Feeding belts along with 3 suction belts.
- Each feeder belt can be adjusted independently.
- Equipped with adjustable feeding knives -3 Pcs.
- Equipped with pneumatic vibrator- 1 Pcs.
- Suction System – 1 Set
- Motorized friction feeder with independent AC motor.
Aligner Section:
- Aligner guides the box to a parallel handrail that allows a perfect box alignment.
- Can register to left or right depending on box.
- It helps to minimize the waste and reduce machine stoppage due to error in carton which comes from feeder.
Pre-Folding Section:
- 1st crease pre-folding 180 degrees
- 3rd crease pre-folding 165 degrees
- Equipped with Nitta folding belts
- Standard accessories for b-type folding carton.
- Both upper & lower carrier can be removed while running
4&6 Corner (Optional):
The hook system is driven by servos controlling system with photoelectric sensors to achieve back folding function. It has high precision and good efficiency.
Inline Print Inspection Unit:
The Unit Equipped:
- Colorful Linear Scan Camera
- White & Black Linear Scan Camera
- Photometric Lens
- Video and Image Capture Card
- LED Display
- Advantech Industrial Personal Computer
- Cree Brand Light Source LED
- With Precise Suction System
- Servo System for Positioning
Waste Ejector Section:
When get the defect boxes, the machine will take out automatically from the waste systems.
FS-HornBill-850-P3N1:
Main Configuration
P : Positive Side Face Print Surface
N：Negative Side Face Print Surface
Inspect Function:
Items | Vision Inspection System |
Max. Transportation Speed | 270m/min, |
Max. Sheet Dimension width | 800mm |
Image Resolution (mm/pixel) | Colour Camera Station：0.13mm X 0.18mm W/B Angle Camera Station：0.12mm X 0.15mm W/B Reflection Camera Station：0.12mm X 0.15mm Variable Data Area Camera Station：0.067mm X 0.067mm Reverse Side W/B Camera Station：0.12mm X 0.15mm |
Defects | Can Inspect Defects on Normal/METPET-Silver, Gold/Laser Paper Mis-Registration> 0.15 mm Color Variation Delta E≥3 Varnish Defect Lamination Defect (BOPP and PET) Embossment Defect |
Defect Size | Inspection accuracy can be adjusted according to setting parameter, Width ≧0.15mm (Contrast≧20) |
Different Area, Different Accuracy | Different area can be set different inspect accuracy |
Defects Record | Record inspected products’ images and position. Can save 2 million defect images. |
Software Introduction:
- Automatic extraction of text and patterns, drawing hierarchical parameters.
- Quick call of history template, fast cutting single.
- Super strong production and consumption statistical analysis report.
Negative Spacing Mode
Breakthrough the bottleneck of the traditional single-sheet trigger collection mode, eliminates the abnormal trigger acquisition logic, and increases the production capacity by more than 30%
Braille (Optional):
The braille is the solution for the rotary embossing on the boxes in folder gluer. The embossing realized in the folder gluer allows great benefits, including:
- The uniform pressure on every score (“dot”) punched without any delay, sometimes necessary, on die-cutters to obtain quality embossing.
- The possibility to emboss without problems also close to the creasing.
- The possibility to vary the embossing pressure depending on grammage and on cardboard fiber or on the needs of the final consumer.
- Braille is the most versatile braille rotary solution patented on the market to realize the embossing of pharmaceutical boxes in 4 and 5 lines of braille with single or double layer in folder gluer.
- The braille molds are made by CNC machine.
Braille Specifications:
- Unique design of female and male braille cylinder to avoid high maintenance cost.
- Braille Precision – 0.03
- Finished Dot Height – Max. 0.23mm
- Finished Dot Diameter – 1.8 mm
- Front Position Precision – +/- 1.5 mm.
- The maximum Braille Speed – 200m/min
Crash Lock Section:
- 4 Set of folding fingers to fold flaps and panels.
- Three upper & lower carrier.
- Standard accessories for b-type crash lock cartons.
Glue System:
- Equipped with standard left/right side gluing tank.
- Equipped with advance gluing tank with unique scrapper device with micro-metric adjustment for precise gluing.
- Easy to remove all equipment for quick cleaning.
- Standard 3mm glue disc (optional glue disc width 4,6,8,10mm).
- Upper gluing can be done with electronics glue guns.
Folding & Closing Section:
- Main motor controlled by frequency speed variation.
- Smooth and accurate folding of 2nd & 4th
- Three set of upper and lower carrier, they are drive, middle and control side of machine.
- Left and right outward folding belts speed can be micro adjusted to increase folding accuracy.
- Equipped with branded folding belts.
Trombone Section:
- Upper & lower drive mechanism for box length adjustment.
- Equipped with automatic belt tension adjusting system.
- Upper arm set can be adjusted backward and forward to ensure a continuous and automatic box collection mechanism.
- Equipped with a control screen for operating the machine.
- Single and easy operation for upper, down expansion adjustment, left or right twin board moveable for piling.
- Batch counter equipped with pneumatic kicker.
Delivery Section:
- Upper conveyor can be moved forward and backward, depending on the box length.
- Conveyor pressure can be adjusted pneumatically.
- With new structure, it can run automatically with accountable sensor pile the boxes for high efficiency.
- Longer delivery length 4.5 meter with 3-meter effective pressing length.
SPECIFICATIONS | PERFORMANCE SERIES FG-650ISP | PERFORMANCE SERIES FG-850ISP |
Max. Sheet Size | 650 X 600 mm | 850 X 900 mm |
Min. Sheet Size | 110 X 60 mm | 120 X 60 mm |
Paper Thickness | 90-800 GSM Paper Cardboard, 3Ply Corrugated Cartons (Flute Type – E, F, G & N) | 250-800 GSM Paper Cardboard, 3Ply Corrugated Cartons (Flute Type – E, F, G & N) |
Jobs Can Run | Straight Line, Self-Lock, Crash Lock, Double Wall, Tapered, Conical, Envelope, 4/6 Corner etc. | Straight Line, Self-Lock, Crash Lock, Double Wall, Tapered, Conical, Envelope, 4/6 Corner etc. |
Max. Machine Speed | 350 m/min | 350 m/min |
Power Required | 15.5 Kw | 21 Kw |
Max. Air Displacement | 0.7m3/min | 0.7m3/min |
Total Weight (In Tons) | 4.5 Tons | 7 Tons |
Machine Dimensions (LXW) | 13 X 1.3 meters | 16.5 X 1.7 meters |
